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Computerised Weight Controller for Packing Machines

Application : Load Cell based vibratory packaging machine.

Target Market : India, South East Asia, Africa, Bangladesh, Nepal

This is a fully computerized controller with an 8 bit microcontroller in the control unit. Used in filling machines based on weight. The system interfaces to a load cell. All the parameters pertaining to the weighing system are entered through the keyboard. A user friendly LCD interface gives real time information on the various aspects of operation and parameters. The unit controls the vibration of the vibrators, the material flows from the vibrators on to the pan. The high end software continuously monitors the weight on the pan. At the cycle start the vibration is higher as the weight nears the final weight  the system automatically enters into the fine mode where the vibration reduces automatically. As soon as the final weight is reached the vibration stops and the material is dumped out of the pan.
WEIGHT CONTROLS
Parameter Control
Final Weight Programmable through keyboard
Coarse weight Programmable through keyboard
Dump Delay Programmable through keyboard
Over Feed Programmable through keyboard
Cycle Delay Programmable through keyboard
Shutter Cylinder Pneumatic - Provision for Single / Double shutter
Dump Cylinder Pneumatic
Coil Voltage 24V DC / 220V AC
Calibration Software calibration
Auto Tare Yes, auto tare is at every cycle end, Auto tare takes only a few milli seconds.
Display 16 Char x 1 line Alphanumeric LCD Display with backlite
Keyboard 12 keys
VIBRATOR CONTROLS
No. of vibrators Maximum of 2 vibrators, only one vibrator may also be Used
Vibrator voltage 200 V
Vibration Control 10-200V
Coarse Vibration Programmable through keyboard
Fine Vibration Programmable through keyboard
Display 16 Char x 1 line Alphanumeric LCD Display with backlite
Key board Individual keys for Coarse, Fine of Front and Rear Vibrators
Supply Voltage 220V, 1 Amp for Controls




Keypad for Mother Board LCD Display Keypad for Vibrator